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Automotive partsPress formingSpringback3D measurementCAEHigh efficiency in die shape modificationImprovement of dimensional accuracyShortening of calculation time

Material Evaluation and Analysis Solutions

Springback Cause Analysis System Using Measured Shape of Press-Formed Parts

Solves the riddle of springback in trial press forming! A next-generation press-forming support system that revolutionizes die shape modification!

Solution Point

  • Accurately identifies the causes of springback in actual press forming.
  • Reduces die tolerances and working time required to achieve successful results.
  • Shortens calculation time by automation of the analysis process.
  • Realizes dies with stable dimensional accuracy.
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Features 01

Expected Problems
Aren't you having these kinds of problems in press forming?
? Product quality is unstable due to frequent occurrence of dimensional deviations caused by springback.
? Die shape tuning is extremely time-consuming and expensive, and reduces production efficiency.
? Have not established effective countermeasures because it isn't possible to identify the areas that cause springback.

Features 02

Technology highlight
? High-accuracy back-calculation of the bottom dead center (BDC) stress distribution using 3D shape measurement data after springback of formed parts (Fig. 1).
? Calculates the difference between the BDC stress distribution by elasto-plastic FEM analysis and the measurement-based stress distribution (Fig. 2).
? Identifies the areas of stress that cause springback by analyzing the differential stress distribution (Fig. 2).
? Stress can be effectively controlled by changing the part and die geometry at the specified areas.
図

Features 03

Proposed Solutions (Examples)
Springback cause analysis software
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